Product Description
This high performance Seven Bowl Calender Machine is used for fractionation of fabric and also for calendaring of plastic and rubber. This cast iron made equipment is well known as a high performance system for its advanced features. Roll face of this machine has standard hardness that protects it against wear. These rolls are circumferentially drilled to maintain equal proportion of internal temperature on their surface. Transmission section of this machine has tooth surface reducer which is hardened. This transmission section has low noise generation level and high operating speed. Offered product also has advanced bearing and powerful seal ring for prolonged service life.
Seven Bowl Calender Machine Specifications:
- Material: Steel
- Model Name/Number: Ptc 007
- Phase: 3 Phase
- Automation Grade: Semi Auto
- Power Consumption: 30 kw
Advanced Industrial Calendering TechnologyDesigned for demanding operations, the Seven Bowl Calender Machine employs seven steel rollers to deliver uniform finishing for textiles, rubber sheets, and paper products. The PLC-based control system provides accuracy and easy operation, while the robust frame ensures durability for long-term industrial use. With a heavy-duty electric drive, the machine achieves consistent results even at maximum operating speeds. The automatic lubrication system reduces maintenance needs and enhances roller longevity.
Superior Safety and ControlOperators benefit from advanced safety features like an emergency stop mechanism and overload protector, ensuring safe and reliable operation. The intuitive PLC interface allows for straightforward adjustments and process monitoring, minimizing the risk of error. The easy installation and floor-mounted design streamline setup in industrial facilities, making it an efficient solution for a range of finishing applications.
FAQ's of Seven Bowl Calender Machine:
Q: How is the Seven Bowl Calender Machine operated and controlled?
A: The machine is operated using a PLC-based control system, which allows operators to adjust process parameters, monitor performance, and ensure precise calendering results. The interface is user-friendly and designed for industrial workflows.
Q: What materials and applications can this calendering machine handle?
A: This machine is suitable for finishing a variety of materials including textiles, rubber sheets, and paper. Its design makes it ideal for use in textile finishing, rubber sheet finishing, and paper calendering processes.
Q: When should the machine's lubrication system be checked or maintained?
A: The Seven Bowl Calender Machine is equipped with an automatic grease lubrication system that operates continuously during machine use. Routine visual inspections can be made during scheduled maintenance, but no manual intervention is typically necessary for lubrication.
Q: Where can this machine be installed and operated?
A: This calendering machine is designed for floor-mounted installation in industrial environments. It requires a standard 415V, 50Hz electrical supply and is suitable for factories and production facilities across India.
Q: What is the process of calendering with this machine?
A: Materials such as textile, rubber, or paper are fed through the seven steel rollers. The rollers apply pressure and finish the material to achieve the desired thickness, smoothness, and surface characteristics, ensuring a high-quality end product.
Q: How does the machine ensure operator safety during use?
A: The machine incorporates important safety features, including an emergency stop button and an overload protector, which immediately halt operation in the case of a malfunction or hazardous condition. These systems help prevent accidents and protect both the operator and machine.
Q: What are the primary benefits of using this seven bowl calender machine in production?
A: Key benefits include consistent and high-quality finishing of textiles, rubber, and paper, reduced downtime due to automatic lubrication, robust safety systems protecting operators, and adaptability to various industrial processes. Its durable construction and advanced controls offer reliable long-term performance.